Food-compliant label production with the Gallus Labelfire Low Migration

Gallus
Gallus Labelfire Low Migration equipped with an boosted UV booster enhancing the curing of Saphira Digital Labelfire UVLM inks at higher printing speeds. Photograph Gallus Ferd. Rüesch AG

In an intensive development effort Gallus and Heidelberg engineers have farther developed UV inkjet press to enable the production of certified nutrient-compliant labels with the Gallus Labelfire. The low migration version of the Gallus Labelfire is designed to produce nutrient-compliant packaging in accord with Eu regulations and Swiss Ordinance. For this purpose, the articulation Gallus/Heidelberg evolution squad developed the Labelfire UVLM ink series, which is suitable for food contact packaging. The UV curing technology of Labelfire was also further optimized to improve the migration properties of the ink film.

"The Gallus Labelfire Depression Migration represents a real innovation. Compared to the previous press, it makes no compromises when it comes to print quality, color gamut and lightfastness of the inks", says Uwe Alexander, product managing director digital at Gallus, describing the new digital press. Thomas Schweizer, head of business organisation and production management at Gallus adds, "Indeed! We call it innovation because, together with Heidelberg, we take accomplished a new level of UV inkjet applied science. This includes the formulation of the ink and a matching curing technology. This enables our customers to comply with the relevant Eu regulations besides every bit the guidelines of Swiss Ordinance and Nestlé Guidance Note in gild to produce food-compliant labels and packaging."

Saphira Digital Labelfire UVLM inks

A prerequisite for the nutrient-compliant product of labels and packaging is compliance with

Gallus
Gallus-Heidelberg saphira UVLM inks.

the relevant legislation and, in add-on, the specifications of distributors and make owners. Labelfire UVLM inks therefore comply with the requirements of EU regulations, Swiss Ordinance, Nestlé Guidance Annotation and EuPIA guidelines.

Notwithstanding, the use of such inks solitary does not guarantee automatic compliance with the migration limits required for certification of such labels.

The new curing organization of Labelfire Low Migration

An important product pace takes identify subsequently inkjet press with curing of the inks. In addition to the new ink series, the innovative machine system therefore besides includes a highly effective UV dryer system to ensure optimum curing.

Directly later on press, the substrate is fed into a dryer with an inert sleeping accommodation, which is flooded with nitrogen. The extensive exclusion of oxygen leads to optimised curing of the inks. An optional UV booster enhances curing of the Labelfire UVLM inks at college printing speeds even at maximum production speed.

In add-on to this new UV drying arrangement, the Gallus Labelfire Low Migration is equipped with UV and oxygen sensors that mensurate production parameters. This supports the quality assurance processes in label and packaging printing.

"We are proud to offer our customers a automobile system that prints flexibly and efficiently, just furthermore it allows a very broad range of applications and thus also addresses various market segments. The Labelfire Low Migration is perfect for a successful entry into digital packaging printing for the food and pharmaceutical markets," Schweizer concludes.

Successful Labelfire Depression Migration field tests

Ii Gallus Labelfire presses accept already been producing food-compliant labels and packaging in line with legal requirements for the European marketplace for months in a field test study. Since October this year, the Gallus Labelfire Low Migration has been sold on to customers as a serial car.

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